Process/Technology

Cosmos Composite design, manufacture products made from different fiber and reinforced composites. We also develop and produce for our clients, master, molds and prototypes for production in composites. Our large manufacturing facility offers a full range of different process technologies, capable of providing unlimited composite products and solutions for custom or large scale production, for any industry.

Experienced industrials and composites engineers with project managers are here to ensure your composite manufacturing project is successfully completed on time and on budget. We will manage your project from start to finish and support you in every way:

Support your product design team. Bring our engineers in during the early design phase to help optimize your overall system design using composite materials.
Support engineering, design and analysis with SOLIDWORK STATION with CAD and FEA. Our Team will help you achieve your design goals.

We constantly invest in the technical know-how of our staff in terms of production processes and equipment. Here is a quick shortlist of our current resources and capabilities…

Material technologies:

We have extensive experience with all composite materials used in the industry. Our composite engineers can help you determine which materials are optimal for your application ensuring that you meet your performance and quality requirements at the lowest cost.

    Fibers

  • Fiberglass
  • Graphite / Carbon fiber
  • Kevlar
  • Polyester

We work with these fibers in various forms such as roving, cloth, woven roving, knit, uni-directional and pre-impregnated.

    Resins

  • Polyester (DCPD, Orthophthalic & Isophthalic)
  • Vinyl ester (various corrosion resistant types)
  • Epoxy
  • Polyurethane
  • Pre-impregnated
    Core or reinforcement materials

  • Balsa core
  • Honeycomb (aluminum, plastic, Nomex, phenolic)
  • Foam (urethane, PVC, ABS & others)
  • Coremat/Soric
Processes:

We are experts at numerous composite manufacturing processes.
Our engineers can help you determine the best process for your application.

    Our processes include:

  • Rapid prototyping with PLA or ABS materials
  • Hand lamination
  • Vacuum infusion & light RTM
  • Filament winding 4 axis
  • Compression molding
  • Prepreg vacuum bag layup
  • Painting/clear coating
  • Custom assembly
  • Out of autoclave cure (OOAC)
  • CNC machining 3 axis, metal parts
  • CNC machining 3 axis
  • CNC machining 4 axis
  • ROBOT 6 axis trimming
  • UTM QC testing bending machine

In addition, we can perform assembly, printing, kitting, packaging and shipping so you receive a completed turnkey product.

[Not a valid template]